The SimFeedback-AC DIY Motion Simulator thread

[sjb266]

Hey guys. Thought I’d create a thread for those taking the plunge into this brilliant DIY project..
I will be starting mine soon and I know there are others thinking about it.. so feel free to share your knowledge and experiences so we can all enjoy this platform to its full potential. A huge thanks to the developers who have really knocked this one out of the park!

Website: https://opensfx.com/2019/02/20/welcome-to-our-new-site/

Github: https://github.com/SimFeedback/SimFeedback-AC-Servo/wiki

For all the internals for the actuator contact Amy - skye@ntl-bearing.com
She can supply everything you need. Just remind her you want the ends of the shafts chamfered and make sure she sends the right sized ball screw - we have had a couple of issues reported. She is very helpful though and the cost is pretty good.


Huge thanks to @RowanH for writing a comprehensive user guide which can be accessed here - https://www.rowanhick.com/sfx-100-build-and-running-guide

In addition, @anton_Chez has contributed a list of post numbers for some of the important settings etc..
Post #320 SFX-100 thread
Post #327 SFX-100 thread for Discord correlation
Post #339 SFX-100 thread
Post #418 SFX-100 thread
Post #424 SFX-100 thread
Post #439 SFX-100 thread
Post #449 SFX-100 thread
Post #517 SFX-100 thread
Post #554 SFX-100 thread
Post #580 SFX-100 thread
Post #826 SFX-100 thread
Post #837 SFX-100 thread
Post #864,866,867,868,870,887,889,897 SFX-100 thread
Post #911,914 SFX-100 thread
Post #988,992,998 SFX-100 thread
Post #1147 SFX-100 thread
Post #1492 SFX-100 thread
Post #1511,1517 SFX-100 thread

I will try to keep this page updated with links to source the parts in other parts of the world. Just post whatever links you have and i'll add them here.

Please note: Not all the parts listed below are essential for the project. For the essential parts refer to the original shopping list.

Australia:

• O-Ring - https://www.ebay.com.au/itm/Kit-419Pcs-O-Ring-O-Ring-Black-Rubber-32-Sizes-With-Case-3-50mm-W8D7/223152697816?ssPageName=STRK:MEBIDX:IT&_trksid=p2057872.m2749.l2649
• D-Sub breakout board - DB25 25pin Female Adapter RS-232 Serial Terminal Module Breakout Board Connector
• Emergency Stop - https://www.ebay.com.au/itm/Reliable-Emergency-Stop-Push-Button-Box-600V-Switch-for-Elevator/192115082001?ssPageName=STRK:MEBIDX:IT&_trksid=p2057872.m2749.l2649
• Arduino Wiring - https://www.ebay.com.au/itm/40-pcs-Dupont-Cable-20cm-Jumper-Wire-for-Arduino-RPi-breadboard-AU-Stock/202436863098?ssPageName=STRK:MEBIDX:IT&var=502467628096&_trksid=p2057872.m2749.l2649
• Breadboard - https://www.ebay.com.au/itm/Mini-Solderless-Breadboard-400-Contacts-Tie-points-Universal-Available-New-lemon/123145741183?ssPageName=STRK:MEBIDX:IT&_trksid=p2057872.m2749.l2649
• D-Dub Cable - https://www.ebay.com.au/itm/Black-D...h=item3f6ace6403:g:038AAOSw9mpaSsU2:rk:1:pf:0
• Screw Shield for Arduino Leonardo - https://www.ebay.com.au/itm/New-Scr...h=item25a9d471a4:g:5BgAAOSwraJbc9rC:rk:1:pf:0
• Arduino Leonardo Replica - https://www.ebay.com.au/itm/DIY-Eduino-Leonardo-Module-with-USB-Cable-for-Arduino-ATMEGA32U4-Blue-Black/132719951279?epid=916281063&hash=item1ee6b9bdaf:g:2QUAAOSw5iNbWv6b:rk:123f:

Thanks to @AussieSim for the following links:

10A power lead(s) * 4
https://www.jaycar.com.au/2m-black-mains-extension-lead/p/PS4152

Top quality wire stripper
https://sydneytools.com.au/product/boxo-cutws205-multifunction-wire-stripper

RCD/safety switch power block
https://www.bunnings.com.au/arlec-4-outlet-heavy-duty-portable-safety-switch_p4420028

WD-40 lithium grease for the ball screws
https://www.bunnings.com.au/wd-40-specialist-300g-high-performance-white-lithium-grease_p6100408

Vibration pads
https://www.bunnings.com.au/whites-on-site-100-x-12-5mm-rubber-anti-vibration-mat-4-pack_p3961547

WD-40 Dry PTFE spray for the slider (free shipping)
https://au.rs-online.com/mobile/p/lubricants/7577134/

Arduino Leonardo (free shipping + frequent 10-15% off discount)
https://www.arrow.com/en/products/a000057/arduino-corporation

DB25 cables * 4 (free shipping)
https://www.arrow.com/en/products/ak401-2/assmann-wsw-components-inc

PETG * 3 (free shipping)
https://www.arrow.com/en/products/petg17bk1/mg-chemicals

WAGO-like connectors to avoid a breadboard (perhaps use genuine ones if you are doing 240V AC)
https://www.aliexpress.com/item/32906719488.html

D-Sub breakout boards * 4
https://www.aliexpress.com/item/32297675967.html

3D printer Creality Ender-3 Pro
https://www.aliexpress.com/item/32918302452.html

Wires from Arduino to D-Sub breakout (remove black plastic from the WAGO end)
https://www.aliexpress.com/item/32887680826.html

Crimp connectors for AC wire leads
https://www.aliexpress.com/item/32813550981.html

 

[sjb266]

@sjb266 since you linked the Github in the first post you should have seen the part License in this wiki. Check that if that matches what you think you wanna do ..
It´s DIY and therefore well documented. If you have sources for getting the parts in your country , make a list and add it to the wiki for example ..

Yes I absolutely will add links once the parts are tested.. don't want to waste other peoples time and money..

Regarding the licence.. I don't intend on going into production.. bad choice of words.. but I think some people might require 3D printing service and construction. I believe this is not infringing the terms of the licence. Please correct me if I'm wrong and I meant no offence to the proprietor.

 

[Mascot]

Regarding the licence.. I don't intend on going into production.. bad choice of words.. but I think some people might require 3D printing service and construction. I believe this is not infringing the terms of the licence. Please correct me if I'm wrong and I meant no offence to the proprietor.

I'm sure there must be sim racers already making 3DP parts for those without printers. I'd guess the terms of the licence are more concerned with somebody churning them out on eBay or something (which will probably happen anyway). It might be worth checking though.

 

[d69morpwr]

Anyone found 110 volt versions of the motors yet?

 

[cprelot]

well well...I'am about to confirm my payment for those 4 AC/servo 90ST M02430 on aliexpress
very excited!

Just to let you know, I live in Canada ,I already start sourcing part from US/canada wherever I fund
and it's hard to fund the exact K50 tslot extrusion [H950N1010z] from kinetikmsystem
I already asked them if they ship oversea in case, waiting they response.

But still request quote on some place where they do custom profile...I will link the info when I found them.

 

[HoiHman]

Just be careful guys with buying 3d printed parts from 3rd parties.

I have already seen pictures of 3d printed parts that look the same but weigh half the weight (and half strength) because they were printed with the wrong settings.

I would definitely recommend PTEG instead of PLA, because PLA deteriorates over time.

 

[Moxley6969]

Henk, just so you know why i gave the disagree tag,

Please explain how you feel the parts will "loose their strength" with doing a m12 Vs Inserts ?

You seen the Very small .5mm diameter increase required for the m12 correct ?

 

[Moxley6969]

well well...I'am about to confirm my payment for those 4 AC/servo 90ST M02430 on aliexpress
very excited!

Just to let you know, I live in Canada ,I already start sourcing part from US/canada wherever I fund
and it's hard to fund the exact K50 tslot extrusion [H950N1010z] from kinetikmsystem
I already asked them if they ship oversea in case, waiting they response.

But still request quote on some place where they do custom profile...I will link the info when I found them.

I found Multiple Ali Sellers if you want me to pass along the info and names. Shoot me a PM.

Also quotes for Shipping to Canada. tho as mentioned earlier the printed parts need a slight tweak to work with said Extrusion.

 

[HoiHman]

Henk, just so you know why i gave the disagree tag,

Please explain how you feel the parts will "loose their strength" with doing a m12 Vs Inserts ?

You seen the Very small .5mm diameter increase required for the m12 correct ?

I believe it was Hugo who asked if it was possible to drill out the 3D printed parts and use M12 bolts instead. As you know, you should not drillout 3d printed parts.

Redesiging the bearing holder so it fits a M12 bolt is a whole different matter ( as i know you will Nick )

 

[Moxley6969]

AH, Ok yes, if you Bored out the Stock parts, yes you would be loosing a lot of "perimeters" in your Main m8/m12 Bolt Hole Diameter.

Ok so what your saying is I should get on that sooner than later so its an option for guys....should only take me 5-10 min to re draw those pieces being as simple as they are. Mondays project.

PS you dont mind me leaving that tag up ? guys will likely read this convo too, so will help clarify for anyone like myself and Hugo

 

[HoiHman]

I've been working on the project all day long

All actuators are assembled, except for the motormounts will are still being printed.

The electronic box is almost completely fininshed and wired up.




The arduino is wired to the motor drivers and the firmware is installed.

 

[Moxley6969]

VERY Nice little box henk, I wouldn't expect anything less.

 

[HugoB]

I believe it was Hugo who asked if it was possible to drill out the 3D printed parts and use M12 bolts instead. As you know, you should not drillout 3d printed parts.

Redesiging the bearing holder so it fits a M12 bolt is a whole different matter ( as i know you will Nick )

Nope, didn’t ask that... maybe someone else is asking?

 

[HoiHman]

Nope, didn’t ask that... maybe someone else is asking?

Sorry mate

 

[cprelot]

@HoiHman wow man very nice and neat installation, I will do the same all inside a box!

I wonder how you going to plug all 4 controller's to the main power house?
are you going to use a breaker panel with plugs for the simulator in between the house main power

whenever you fund time , can you please post some pic on how you wiring all 4 servo controller to the power breaker please? thanks

 

[HoiHman]

Disclaimer: Due to safety and health risks i'm NOT making any recommendations how to connect the servos to a power source. Read the manual if you are unsure, or ask advice of a electrician.

Just remember there's 220v on drivers AND the motors, so make sure you know what you are doing.

After reading and understanding the above and you still want to know what my solution is, you can see it here;

https://photos.app.goo.gl/jJvpY4MurQpR7UsL6

 

[cprelot]

Disclaimer: Due to safety and health risks i'm NOT making any recommendations how to connect the servos to a power source. Read the manual if you are unsure, or ask advice of a electrician.

Just remember there's 220v on drivers AND the motors, so make sure you know what you are doing.

After reading and understanding the above and you still want to know what my solution is, you can see it here;

https://photos.app.goo.gl/jJvpY4MurQpR7UsL6

Yes thank you , the latest pictures show was I was looking for
I'm very fine with the rest...

I see on the manual driver can peak 8Amp by motors
do you think 40amps breaker will be fine for all?

 

[Stevie_007]

Yes thank you , the latest pictures show was I was looking for
I'm very fine with the rest...

I see on the manual driver can peak 8Amp by motors
do you think 40amps breaker will be fine for all?

They should be ok of a 32amp ring main. I’m in uk and will connect them to a 13amp plug socket. Should be fine

 

[HoiHman]

So while the motor mount of Actuator nr 4 is still being printed, i thought

" what the heck, let's give it a try"

Motor nr 4 is rotating, but there's no actuator attached, yet

 

[HoiHman]

Some more video's

 

[sjb266]

Amazing! Well done!